Triturador de Reciclagem EPS - fabricante de máquinas EPS China
RC-200

Triturador de Reciclagem EPS

Especialista em linhas completas EPS — 500+ máquinas entregues em todo o mundo

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Triturador de Reciclagem EPS — eps recycling machines by ChinaEps.

Fabricamos triturador de reciclagem EPS RC-200 — duplo rotor reduz a sucata EPS a regranulado 5-15mm a 200 kg/h. Exportado para mais de 60 países.

Especificações Principais

Crushing Capacity
200 kg/h
Input Material
EPS scrap, blocks, offcuts
Output Size
5-15 mm particles
Installed Power
7.5 kW
Certificado CE e ISO 9001 Garantia Estrutural 5 Anos Resposta Técnica em 24h
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Inside the Machine — Core Components

Eight engineered subsystems that make this machine production-grade. Each component is sourced, built, and tested for industrial duty cycles.

1. Large Feed Hopper (Trapezoidal Wide-Mouth Inlet)

1. Large Feed Hopper (Trapezoidal Wide-Mouth Inlet)

Function

Wide and deep design enables easy and smooth feeding of large EPS waste blocks — operator drops blocks of up to 1500 x 1200 x 800 mm directly without pre-cutting. Trapezoidal flare prevents bridging at the cutting chamber inlet.

Engineering Details

5 mm-thick welded carbon steel (Q235B grade) painted RAL 5005 industrial blue. Hopper opening 1300 x 900 mm at top, narrowing to 800 x 500 mm at chamber feed. Optional rubber-flap dust seal at top. Anti-rebound deflector plate prevents pellet ejection during shredding.

2. High-Strength Cutting Chamber (Dual-Rotor Cambered Shredders + Polishers)

2. High-Strength Cutting Chamber (Dual-Rotor Cambered Shredders + Polishers)

Function

Twin counter-rotating shredder shafts with cambered blades shred waste EPS into 4-10 mm symmetrical beads at low speed (high torque, low dust). Built-in polishing section then mills the beads into round, dust-minimized pellets ready for re-foaming.

Engineering Details

Dual-rotor design with Ø180 mm shafts, cambered hardened steel blades (Cr12MoV, HRC 58-62, vacuum heat-treated). Blade pitch 30-50 mm adjustable for output pellet size 4-10 mm. Low cutting speed 80-120 rpm minimizes dust generation versus high-speed competitors. Replaceable blade segments for field maintenance (single-blade replacement, no full disassembly).

3. Powerful Drive Motor + Reducer (17 kW IP55 + Hardened-Gear Reducer)

3. Powerful Drive Motor + Reducer (17 kW IP55 + Hardened-Gear Reducer)

Function

High torque + IP55 protection for stable continuous operation in dusty foam-recycling environments. 17 kW connected load delivers crushing capacity even on dense FR-graphite EPS blocks (35 kg/m3). Hardened-gear reducer multiplies torque while reducing motor 1450 rpm to chamber 80-120 rpm — direct flange-coupled (no V-belt slip, no maintenance).

Engineering Details

YE3 series IE3 high-efficiency 3-phase motor, 17 kW (22 HP), 380V / 50Hz / 1450 rpm. Class F insulation, IP55 protection. SKF or NSK bearings sealed for life. Direct flange-mounted NMRV or Bonfiglioli-style helical-bevel reducer (ratio i=12-18, 20CrMnTi gear teeth HRC 58-62 after carburizing, backlash <5 arc-min). Overload thermal protection + soft-starter for inrush reduction.

4. Sturdy Frame Structure (Welded Heavy-Gauge Body)

4. Sturdy Frame Structure (Welded Heavy-Gauge Body)

Function

Heavy-gauge welded steel frame ensures durable construction during high-vibration shredding cycles. 73 percent of the machine s 1100 kg mass is in the structural frame — translates directly into vibration damping and 10+ year service life.

Engineering Details

6 mm welded steel plate side panels with reinforcing ribs for rigidity (stiffness 2x typical Chinese OEM). Total frame weight 800 kg out of 1100 kg machine weight = 73 percent structural mass for vibration damping. Anti-corrosion epoxy coating RAL 5005 industrial blue. M16 grade 10.9 floor anchor bolts. Footprint compact 1480 x 1380 x 1520 mm.

5. Discharge Outlet (Sealed Flanged Port + Rotary Airlock Compatible)

5. Discharge Outlet (Sealed Flanged Port + Rotary Airlock Compatible)

Function

Bottom-side discharge outlet expels the polished 4-10 mm pellets out of the chamber to the downstream De-duster (Stage 2) via pneumatic conveying or auger. Sealed flange design prevents dust escape into the workshop and maintains the negative-pressure conveying system upstream.

Engineering Details

Cast steel circular flange (DN100 mm bore, 200 mm OD) with double M10 grade 8.8 mounting bolts and EPDM rubber gasket for airtight seal. Designed for direct mount to rotary airlock valve (sold separately) for pneumatic conveyor connection (-2 to -5 kPa). Inspection port included for blockage clearance — quick-release cap design.

Especificações Técnicas

Parâmetro Valor
Crushing Capacity 200 kg/h
Input Material EPS scrap, blocks, offcuts
Output Size 5-15 mm particles
Installed Power 7.5 kW
Hopper Size 800 × 600 mm
Machine Weight 800 kg
Dimensions (L×W×H) 1,500 × 1,000 × 1,800 mm
Noise Level ≤75 dB

* As especificações estão sujeitas a alterações sem aviso prévio. Entre em contato para obter os dados técnicos mais recentes.

O Que Esta Máquina Resolve

Três problemas de produção eliminados por esta máquina — com soluções engenheiradas e mensuráveis.

O Problema 1

EPS scrap from cutting/molding rejects piles up in factory yards — disposal cost + environmental compliance issue

Como Esta Máquina Resolve

RC-200 crusher grinds scrap into regrind beads ready for blending back into virgin bead stream — closes the material loop and eliminates disposal cost.

O Problema 2

Manual breaking of EPS scrap is labor-intensive — operators spend hours on what crusher does in minutes

Como Esta Máquina Resolve

RC-200 processes 100-500 kg/h of EPS scrap automatically — payback in 6-12 months from labor + material recovery savings.

Princípio de Funcionamento

RC-200 receives EPS scrap and grinds via toothed rotor at controlled speed. Output bead size adjustable via screen mesh selection.

Step 1

1. Scrap Loading

Manual or conveyor loading of EPS scrap into hopper.

Step 2

2. Crushing

Toothed rotor grinds scrap against fixed knives at 600-1,500 RPM.

Step 3

3. Sizing

Replaceable screen mesh (4-12 mm) sizes output beads to spec.

Step 4

4. Pneumatic Discharge

Regrind beads conveyed to mixer hopper or storage silo.

Vantagens de Desempenho Engenheiradas

Cada vantagem respaldada por especificações mensuráveis — sem alegações de marketing sem dados.

Throughput
100-500 kg/h
vs manual breaking 5-20

20-25× faster than manual scrap processing.

Output Size Control
4-12 mm adjustable
vs manual = uncontrolled

Sized for direct blending into virgin bead stream.

Material Recovery Rate
95-98%
vs manual ~80%

Higher recovery = lower virgin bead consumption.

Aplicações Reais de Produção

Veja onde esta máquina se encaixa em fábricas reais.

Closed-loop EPS recycling — converts scrap to regrind beads
Closed-loop EPS recycling — converts scrap to regrind beads
Bulk EPS blocks ready for size reduction at recycling crusher
Bulk EPS blocks ready for size reduction at recycling crusher
Industrial EPS production warehouse with crusher integration
Industrial EPS production warehouse with crusher integration
Cut EPS panel stack — scrap and offcuts route to crusher
Cut EPS panel stack — scrap and offcuts route to crusher

Build a Complete EPS / EPP Line

This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.

Upstream — Bead Preparation

EPS Production Scrap

All cutting, molding, packaging scrap feeds RC-200 hopper.

Downstream — Finishing & Packing

SPH-C1250 Proportional Mixer

Blends regrind output with virgin beads for closed-loop reuse.

Auxiliary Systems

SPH-D1250 Dust Collector

Captures crushing dust — required for combustible-dust compliance.

Resumo de ROI

Números de referência rápidos — para uma cotação precisa com os dados da sua fábrica, use a Calculadora de ROI.

Investimento em Equipamento
~$1,400-1,600/ton FOB illustrative (quote-specific)
Período de Retorno (Payback)
6-12 months from scrap recovery + labor savings
Capacidade
100-500 kg/h depending on screen size and scrap density
Executar Calculadora Detalhada de ROI →

Product FAQ

The questions buyers ask most often before placing an order.

Can RC-200 process FR/graphite scrap?
Yes but requires ATEX-rated upgrade due to combustible-dust risk. Standard version handles white EPS only.
What screen sizes are included?
4mm, 6mm, 8mm, 12mm screens included. Most factories use 6mm screen for general regrind.
Ships to 220V/60Hz?
Yes — 2-week lead time.

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