SM-1000

CE ISO 9001

ماكينة تشكيل القطع الأوتوماتيكية SM-1000

Name: ماكينة تشكيل القطع الأوتوماتيكية SM-1000
Brand: ChinaEps
Availability: InStock

ماكينة تشكيل القطع الأوتوماتيكية SM-1000 — eps shape molding machines by ChinaEps, CE & ISO 9001 certified.

ماكينة تشكيل EPS هي معدات آلية تقوم بتشكيل حبيبات البوليسترين المتمددة مسبقاً إلى منتجات رغوية بأشكال مخصصة باستخدام البخار والضغط والقوالب الدقيقة. تتميز SM-1000 بسعة قالب 1000 × 800 مم، وقوة تثبيت هيدروليكي 15 طن، وأوقات دورة تصل إلى 90 ثانية مع تبريد بالتفريغ. مصممة لمصنعي حشوات تغليف EPS وصناديق الأسماك وحاويات الطعام والأشكال الرغوية المخصصة.

المواصفات الرئيسية

Mold Size (L×W)

1,000 × 800 mm

Cycle Time

90-180 seconds

Steam Pressure

0.08-0.12 MPa

Clamping Force

15 tons

حاصل على شهادتي CE و ISO 9001 ضمان 5 سنوات رد فني خلال 24 ساعة

إرسال استفسار تحميل المواصفات

المواصفات الفنية

SM-1000

البارامتر	القيمة
Mold Size (L×W)	1,000 × 800 mm
Cycle Time	90-180 seconds
Steam Pressure	0.08-0.12 MPa
Clamping Force	15 tons
Installed Power	18 kW
Ejection System	Hydraulic + pneumatic
Machine Weight	6,000 kg
Dimensions (L×W×H)	3,200 × 2,000 × 2,800 mm

* المواصفات عرضة للتغيير دون إشعار مسبق. يرجى التواصل معنا للحصول على أحدث البيانات الفنية.

ما الذي تحله هذه الماكينة

ثلاث مشاكل إنتاج تقضي عليها هذه الماكينة — بحلول مهندسة وقابلة للقياس.

المشكلة

Small EPS factories overpay for SM-1200/SM-1400 machines that idle 50% of the time on small fish boxes or thin packaging inserts

كيف تحلها هذه الماكينة

SM-1000 (1,000×800mm platen, 15-ton clamping, 18 kW) right-sized for sub-1,000 t/year shape-molded production — half the CAPEX of SM-1200 with same Siemens PLC quality.

المشكلة

Cheaper bench-top alternatives skip PLC + vacuum cooling, doubling cycle times and ruining surface quality on fish boxes

كيف تحلها هذه الماكينة

SM-1000 ships with full Siemens S7-1200 + vacuum cooling — 90-second cycles on standard fish boxes, glass-smooth surface quality.

المشكلة

Small-batch operators need 5-8 SKUs on one machine but slow mold-change kills daily output

كيف تحلها هذه الماكينة

Quick-change mold system (3-4 hours) makes flexible-SKU production economically viable — most operators run 6-10 different molds per machine.

Inside the Machine — Core Components

Eight engineered subsystems that make this cutting line production-grade. Each component is sourced, built, and tested for industrial duty cycles.

1. Compact Shape Mold Platen (1,000×800mm)

Function

Mounting platen for custom aluminum cavity inserts — smaller than SM-1200 for compact-shape products.

Engineering Details

Accommodates products up to 950×750×300mm. Multi-cavity (2-up, 4-up) molds for small products. Quick-change locking — 3-4 hour swap.

2. 15-Ton Hydraulic Clamping

Function

Compact 15-ton clamping sized for smaller mold platen. Sufficient for shape products without flash.

Engineering Details

Single hydraulic cylinder rated 15 tons. Closing speed 60-100 mm/s. Pressure-hold during steam phase. Safety interlock against premature opening.

3. Cast Aluminum Mold Inserts

Function

Same interchangeable aluminum cavity inserts as SM-1200/1400 family.

Engineering Details

Cast 6061 aluminum, steam channels engineered for uniform heating. Surface anodized. Vent pin holes prevent air-trap. Custom mold lead time 6-8 weeks.

4. Pneumatic Bead Fill (2-3 Guns)

Function

Smaller mold needs fewer guns. 2-3 pneumatic injection nozzles provide uniform fill across the 1,000×800mm cavity.

Engineering Details

Air-assist 0.3-0.5 MPa adjustable on HMI. Anti-static design. Material level sensors per gun.

5. 2-Zone Steam Chamber

Function

Simpler 2-zone steam control sized for compact mold. Closed-loop PLC regulation holds same uniformity as SM-1200 scaled down.

Engineering Details

316 stainless steam plates. 2-zone PLC steam control. Working pressure 0.08-0.12 MPa.

6. Compact Vacuum Cooling

Function

5.5 kW water-ring pump (vs 7.5 kW on SM-1200) sufficient for smaller mold volume.

Engineering Details

Reaches 0.06 MPa in 25-35 sec. Combined with water-spray cuts cycle 30-40% vs air-only.

7. Dual-Stage Ejection

Function

Same hydraulic-pneumatic dual-stage design as SM-1200.

Engineering Details

Hydraulic mold-open + pneumatic ejector pins. Adjustable ejection pressure. Product counter on HMI.

8. PLC + 7-inch HMI

Function

Same Siemens S7-1200 PLC quality as SM-1200/1400 but smaller HMI for compact machine.

Engineering Details

Recipe library for 20+ product variants. USB recipe export. Local fault log 500 events.

مبدأ العمل

Same 5-stage shape-molding cycle as SM-1200/SM-1400, scaled to compact footprint and lower power consumption.

Step 1

1. Mold Mounting

Operator mounts custom aluminum cavity insert (4-up fish-box or 1-up large insert) via quick-change clamps.

Step 2

2. Bead Filling

2-3 pneumatic guns inject pre-expanded beads; level sensors confirm fill.

Step 3

3. Steam Fusion

15-ton hydraulic clamp closes; steam at 0.08-0.12 MPa fuses beads; cycle 30-50 sec.

Step 4

4. Vacuum Cooling

Built-in 5.5 kW water-ring vacuum pulls 0.06 MPa absolute; water-spray cools mold.

Step 5

5. Ejection

Hydraulic mold-open; pneumatic pins push product onto discharge conveyor; counter increments.

مزايا الأداء المهندسة

كل ميزة مدعومة بمواصفات قابلة للقياس — لا ادعاءات تسويقية بدون بيانات.

CAPEX vs SM-1200

~50% lower

مقابل SM-1200 reference

Entry-level model halves equipment cost for small EPS factories.

Installed Power

18 kW

مقابل SM-1200: 25 kW

Low electrical service requirement — suits regions with weak grid.

Cycle Time

90-180 sec

مقابل non-vacuum 200-300 sec

Vacuum cooling cuts cycle 40-50% vs air-only — same productivity discipline as larger SM models.

Mold Change Time

3-4 hours

مقابل manual 8+ hours

Quick-change system supports 6-10 different SKUs per machine.

Weight Variance

±10g

مقابل non-PLC ±50g

Same PLC control discipline as SM-1200.

تطبيقات إنتاج حقيقية

شاهد أين تناسب هذه الماكينة في المصانع الحقيقية.

Fish box and small foam-box production for cold-chain seafood industry — 4-up molds typical

Small fruit and produce packaging inserts for export pallets

Electronics protective foam — refrigerator/TV cushions and small protectors

Vaccine cold-chain insulated containers — small medical-grade EPS molded products

Small decorative EPS shapes — props, gift packaging, small signage

Integrated compact line: PE-900 → aging silo → SM-1000 → manual stacking

تكوين الماكينة

مكونات بمستوى صناعي من علامات تجارية عالمية راسخة — كل قطعة قابلة للتتبع.

المكون	العلامة / المواصفة	التفاصيل
PLC Controller	Siemens S7-1200	CPU 1212C, shape-molding program pre-loaded
HMI	Weintek MT8071iE	7" color TFT, multilingual UI
Hydraulic Pump	Eaton or Yuken	15-ton clamping, 7.5 kW pump motor
Vacuum Pump	Becker / Edwards eq.	5.5 kW water-ring pump
Contactors	Schneider Electric	TeSys series with thermal protection

دراسات حالات العملاء

تفاصيل العميل متاحة عند الطلب.

Indonesia السنة: 2024

التكوين

SM-1000 + PE-900 + manual stacking, fish-box production for Jakarta seafood market

النتيجة

Replaced manual hand-molding; cycle time cut from 5 min to 90 sec; rejection rate from 12% to 2%; payback 14 months on single-shift small factory.

Vietnam السنة: 2023

التكوين

SM-1000 with 4-up small fish-box mold — 6,000 fish boxes/day at 90-second cycle

النتيجة

Won 2-year contract with regional seafood distributor based on consistent ±10g weight — required for export packaging weight regulations.

Maintenance & Safety

A clear schedule keeps the line running. Built-in safety systems protect operators and product alike.

Maintenance Schedule

Daily

Inspect mold cavity. Check hydraulic pressure (15-ton spec). Check 2-zone steam pressures. Clean ejector pin holes. Verify e-stop function.

Weekly

Lubricate hydraulic cylinder. Inspect vacuum pump. Check 2-3 fill nozzles for wear. Drain steam condensate.

Monthly

Open mold; clean cavity. Inspect aluminum mold for wear at parting line. Service vacuum pump water seal.

Annual

Major overhaul: replace hydraulic cylinder seals, service PLC battery, recertify safety circuit per EN ISO 13849-1 PLd.

Safety Features

CE certification per EN 60204-1 + EN ISO 13849-1 PLd
Pressure-relief valve on steam chamber at 0.18 MPa
Hydraulic safety interlock prevents steam injection until 15-ton clamping force achieved
Two emergency-stop mushrooms — Category 0 stop within 100ms
Mold-open safety guard prevents operator hand-trap
Vacuum pressure relief prevents implosion

Product FAQ

The questions buyers ask most often before placing an order.

When should I choose SM-1000 over SM-1200?

SM-1000 is right if annual output is under 1,000 t of shape-molded products, OR your products are small (fish boxes, small inserts). At that scale SM-1200 runs underutilized — you pay for capacity you don't use. SM-1000 also has lower power (18 kW vs 25 kW) which matters in regions with weak grid.

What product sizes fit on the SM-1000?

Up to 950 × 750 × 300 mm single-cavity. With multi-cavity molds: 4-up for small fish boxes (300×200×100mm each), 2-up for medium products. Most customers run 4-6 molds per machine.

How fast is mold changeover?

3-4 hours with quick-change locking system. Smaller molds are physically lighter than SM-1200/1400 molds, which speeds change.

Steam boiler requirement?

Minimum 0.3 ton/h at 0.15 MPa working pressure. Small EPS factories typically run 0.5 ton/h boiler.

Cycle time on small fish boxes?

90 seconds typical (4-up mold). At 90-sec cycles: 40 cycles/hour × 4 boxes = 160 boxes/hour = 1,280 boxes/shift. Two-shift reaches 2,500-3,200 fish boxes/day.

Ships to 220V/60Hz?

Yes — factory build option. 2-week lead time adjustment.