Machine de Moulage de Pièces Automatique SM-1000 - fabricant de machines EPS Chine
SM-1000
CE ISO 9001

Machine de Moulage de Pièces Automatique SM-1000

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Machine de Moulage de Pièces Automatique SM-1000 — eps shape molding machines by ChinaEps, CE & ISO 9001 certified.

Une machine de moulage de formes EPS est un équipement automatisé qui moule des billes de polystyrène pré-expansées en produits en mousse de formes personnalisées par vapeur, pression et moules de précision. La SM-1000 offre une capacité de moule de 1 000 x 800 mm, une force de serrage hydraulique de 15 tonnes et des temps de cycle aussi rapides que 90 secondes avec refroidissement sous vide. Conçue pour les fabricants d'inserts d'emballage EPS, de caisses à poisson, de conteneurs alimentaires et de formes en mousse personnalisées.

Spécifications Clés

Mold Size (L×W)
1,000 × 800 mm
Cycle Time
90-180 seconds
Steam Pressure
0.08-0.12 MPa
Clamping Force
15 tons
Certifié CE et ISO 9001 Garantie 5 Ans Réponse Technique sous 24h
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Spécifications Techniques

Paramètre Valeur
Mold Size (L×W) 1,000 × 800 mm
Cycle Time 90-180 seconds
Steam Pressure 0.08-0.12 MPa
Clamping Force 15 tons
Installed Power 18 kW
Ejection System Hydraulic + pneumatic
Machine Weight 6,000 kg
Dimensions (L×W×H) 3,200 × 2,000 × 2,800 mm

* Les spécifications sont susceptibles d'être modifiées sans préavis. Contactez-nous pour les données techniques les plus récentes.

Ce que Cette Machine Résout

Trois problèmes de production éliminés par cette machine — avec des solutions ingénieriques et mesurables.

Le Problème

Small EPS factories overpay for SM-1200/SM-1400 machines that idle 50% of the time on small fish boxes or thin packaging inserts

Comment Cette Machine le Résout

SM-1000 (1,000×800mm platen, 15-ton clamping, 18 kW) right-sized for sub-1,000 t/year shape-molded production — half the CAPEX of SM-1200 with same Siemens PLC quality.

Le Problème

Cheaper bench-top alternatives skip PLC + vacuum cooling, doubling cycle times and ruining surface quality on fish boxes

Comment Cette Machine le Résout

SM-1000 ships with full Siemens S7-1200 + vacuum cooling — 90-second cycles on standard fish boxes, glass-smooth surface quality.

Le Problème

Small-batch operators need 5-8 SKUs on one machine but slow mold-change kills daily output

Comment Cette Machine le Résout

Quick-change mold system (3-4 hours) makes flexible-SKU production economically viable — most operators run 6-10 different molds per machine.

Inside the Machine — Core Components

Eight engineered subsystems that make this cutting line production-grade. Each component is sourced, built, and tested for industrial duty cycles.

1. Compact Shape Mold Platen (1,000×800mm)

1. Compact Shape Mold Platen (1,000×800mm)

Function

Mounting platen for custom aluminum cavity inserts — smaller than SM-1200 for compact-shape products.

Engineering Details

Accommodates products up to 950×750×300mm. Multi-cavity (2-up, 4-up) molds for small products. Quick-change locking — 3-4 hour swap.

2. 15-Ton Hydraulic Clamping

2. 15-Ton Hydraulic Clamping

Function

Compact 15-ton clamping sized for smaller mold platen. Sufficient for shape products without flash.

Engineering Details

Single hydraulic cylinder rated 15 tons. Closing speed 60-100 mm/s. Pressure-hold during steam phase. Safety interlock against premature opening.

3. Cast Aluminum Mold Inserts

3. Cast Aluminum Mold Inserts

Function

Same interchangeable aluminum cavity inserts as SM-1200/1400 family.

Engineering Details

Cast 6061 aluminum, steam channels engineered for uniform heating. Surface anodized. Vent pin holes prevent air-trap. Custom mold lead time 6-8 weeks.

4. Pneumatic Bead Fill (2-3 Guns)

4. Pneumatic Bead Fill (2-3 Guns)

Function

Smaller mold needs fewer guns. 2-3 pneumatic injection nozzles provide uniform fill across the 1,000×800mm cavity.

Engineering Details

Air-assist 0.3-0.5 MPa adjustable on HMI. Anti-static design. Material level sensors per gun.

5. 2-Zone Steam Chamber

5. 2-Zone Steam Chamber

Function

Simpler 2-zone steam control sized for compact mold. Closed-loop PLC regulation holds same uniformity as SM-1200 scaled down.

Engineering Details

316 stainless steam plates. 2-zone PLC steam control. Working pressure 0.08-0.12 MPa.

6. Compact Vacuum Cooling

6. Compact Vacuum Cooling

Function

5.5 kW water-ring pump (vs 7.5 kW on SM-1200) sufficient for smaller mold volume.

Engineering Details

Reaches 0.06 MPa in 25-35 sec. Combined with water-spray cuts cycle 30-40% vs air-only.

7. Dual-Stage Ejection

7. Dual-Stage Ejection

Function

Same hydraulic-pneumatic dual-stage design as SM-1200.

Engineering Details

Hydraulic mold-open + pneumatic ejector pins. Adjustable ejection pressure. Product counter on HMI.

8. PLC + 7-inch HMI

8. PLC + 7-inch HMI

Function

Same Siemens S7-1200 PLC quality as SM-1200/1400 but smaller HMI for compact machine.

Engineering Details

Recipe library for 20+ product variants. USB recipe export. Local fault log 500 events.

Principe de Fonctionnement

Same 5-stage shape-molding cycle as SM-1200/SM-1400, scaled to compact footprint and lower power consumption.

Step 1

1. Mold Mounting

Operator mounts custom aluminum cavity insert (4-up fish-box or 1-up large insert) via quick-change clamps.

Step 2

2. Bead Filling

2-3 pneumatic guns inject pre-expanded beads; level sensors confirm fill.

Step 3

3. Steam Fusion

15-ton hydraulic clamp closes; steam at 0.08-0.12 MPa fuses beads; cycle 30-50 sec.

Step 4

4. Vacuum Cooling

Built-in 5.5 kW water-ring vacuum pulls 0.06 MPa absolute; water-spray cools mold.

Step 5

5. Ejection

Hydraulic mold-open; pneumatic pins push product onto discharge conveyor; counter increments.

Avantages de Performance Ingénieriques

Chaque avantage soutenu par des spécifications mesurables — pas d'allégations marketing sans données.

CAPEX vs SM-1200
~50% lower
vs SM-1200 reference

Entry-level model halves equipment cost for small EPS factories.

Installed Power
18 kW
vs SM-1200: 25 kW

Low electrical service requirement — suits regions with weak grid.

Cycle Time
90-180 sec
vs non-vacuum 200-300 sec

Vacuum cooling cuts cycle 40-50% vs air-only — same productivity discipline as larger SM models.

Mold Change Time
3-4 hours
vs manual 8+ hours

Quick-change system supports 6-10 different SKUs per machine.

Weight Variance
±10g
vs non-PLC ±50g

Same PLC control discipline as SM-1200.

Applications de Production Réelles

Voyez où cette machine s'intègre dans des usines réelles.

Fish box and small foam-box production for cold-chain seafood industry — 4-up molds typical
Fish box and small foam-box production for cold-chain seafood industry — 4-up molds typical
Small fruit and produce packaging inserts for export pallets
Small fruit and produce packaging inserts for export pallets
Electronics protective foam — refrigerator/TV cushions and small protectors
Electronics protective foam — refrigerator/TV cushions and small protectors
Vaccine cold-chain insulated containers — small medical-grade EPS molded products
Vaccine cold-chain insulated containers — small medical-grade EPS molded products
Small decorative EPS shapes — props, gift packaging, small signage
Small decorative EPS shapes — props, gift packaging, small signage
Integrated compact line: PE-900 → aging silo → SM-1000 → manual stacking
Integrated compact line: PE-900 → aging silo → SM-1000 → manual stacking

Configuration de la Machine

Composants de qualité industrielle de marques mondiales établies — chaque pièce traçable.

Composant Marque / Spéc. Détail
PLC Controller Siemens S7-1200 CPU 1212C, shape-molding program pre-loaded
HMI Weintek MT8071iE 7" color TFT, multilingual UI
Hydraulic Pump Eaton or Yuken 15-ton clamping, 7.5 kW pump motor
Vacuum Pump Becker / Edwards eq. 5.5 kW water-ring pump
Contactors Schneider Electric TeSys series with thermal protection

Études de Cas Clients

Détails clients disponibles sur demande.

Indonesia Année: 2024
Configuration

SM-1000 + PE-900 + manual stacking, fish-box production for Jakarta seafood market

Résultat

Replaced manual hand-molding; cycle time cut from 5 min to 90 sec; rejection rate from 12% to 2%; payback 14 months on single-shift small factory.

Vietnam Année: 2023
Configuration

SM-1000 with 4-up small fish-box mold — 6,000 fish boxes/day at 90-second cycle

Résultat

Won 2-year contract with regional seafood distributor based on consistent ±10g weight — required for export packaging weight regulations.

Maintenance & Safety

A clear schedule keeps the line running. Built-in safety systems protect operators and product alike.

Maintenance Schedule

Daily

Inspect mold cavity. Check hydraulic pressure (15-ton spec). Check 2-zone steam pressures. Clean ejector pin holes. Verify e-stop function.

Weekly

Lubricate hydraulic cylinder. Inspect vacuum pump. Check 2-3 fill nozzles for wear. Drain steam condensate.

Monthly

Open mold; clean cavity. Inspect aluminum mold for wear at parting line. Service vacuum pump water seal.

Annual

Major overhaul: replace hydraulic cylinder seals, service PLC battery, recertify safety circuit per EN ISO 13849-1 PLd.

Safety Features

  • CE certification per EN 60204-1 + EN ISO 13849-1 PLd
  • Pressure-relief valve on steam chamber at 0.18 MPa
  • Hydraulic safety interlock prevents steam injection until 15-ton clamping force achieved
  • Two emergency-stop mushrooms — Category 0 stop within 100ms
  • Mold-open safety guard prevents operator hand-trap
  • Vacuum pressure relief prevents implosion

Product FAQ

The questions buyers ask most often before placing an order.

When should I choose SM-1000 over SM-1200?
SM-1000 is right if annual output is under 1,000 t of shape-molded products, OR your products are small (fish boxes, small inserts). At that scale SM-1200 runs underutilized — you pay for capacity you don't use. SM-1000 also has lower power (18 kW vs 25 kW) which matters in regions with weak grid.
What product sizes fit on the SM-1000?
Up to 950 × 750 × 300 mm single-cavity. With multi-cavity molds: 4-up for small fish boxes (300×200×100mm each), 2-up for medium products. Most customers run 4-6 molds per machine.
How fast is mold changeover?
3-4 hours with quick-change locking system. Smaller molds are physically lighter than SM-1200/1400 molds, which speeds change.
Steam boiler requirement?
Minimum 0.3 ton/h at 0.15 MPa working pressure. Small EPS factories typically run 0.5 ton/h boiler.
Cycle time on small fish boxes?
90 seconds typical (4-up mold). At 90-sec cycles: 40 cycles/hour × 4 boxes = 160 boxes/hour = 1,280 boxes/shift. Two-shift reaches 2,500-3,200 fish boxes/day.
Ships to 220V/60Hz?
Yes — factory build option. 2-week lead time adjustment.

Build a Complete EPS Line

This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.

Upstream — Bead Preparation

PE-900 Pre-Expander

Compact pre-expander matched to SM-1000 throughput. Direct pairing for small EPS factories.

Custom Mold Engineering

ChinaEps engineering designs and manufactures custom aluminum cavity inserts. 6-8 week lead time.

Downstream — Finishing & Packing

Manual Stacking Bench

Most SM-1000 operators use manual stacking — automated stackers add cost without significant labor savings at this scale.

Auxiliary Systems

Upgrade Path to SM-1200

When output exceeds 1,500 t/year, SM-1000 stays as backup/secondary machine while you add SM-1200.

Pourquoi ChinaEps — Force Industrielle

Capacité de fabrication entièrement intégrée derrière chaque machine que nous expédions.

20+
Années dans la Machinerie EPS
12,000 m²
Surface de Fabrication
60+
Pays d'Exportation
500+
Usines EPS Équipées

Certifications et Conformité

CE
Certifié à l'International
ISO 9001
Certifié à l'International

Engagement de Service

Au-delà de l'expédition — nous assumons la responsabilité de chaque machine livrée.

Garantie 5 Ans

Composants principaux garantis 5 ans ; pièces standard 12 mois.

Réponse à Distance sous 24 h

Les ingénieurs techniques répondent sous 24 heures par WhatsApp / e-mail / appel vidéo.

Service Mondial sur Site

Nos techniciens se déplacent dans le monde entier pour l'installation, la mise en service et la réparation.

Formation des Opérateurs

Formation pratique et documentation technique complète dans votre langue.

Aperçu ROI

Chiffres de référence rapides — pour un devis précis avec vos données d'usine, utilisez le Calculateur ROI.

Investissement Équipement
USD 18,000-25,000 (FOB Shanghai, base mold extra)
Période de Retour sur Investissement (ROI)
12-15 months at 5,000-8,000 pieces/day single-shift on small fish boxes or packaging inserts
Débit
Up to 16,000 pieces/day double-shift on 4-up molds; 1,000-2,000 pieces/day on single-cavity large molds
Lancer le Calculateur ROI Détaillé →

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Machine de Moulage de Pièces Automatique SM-1400 - machines EPS
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