Triturador de Reciclagem EPS - fabricante de máquinas EPS China

RC-200

CE ISO 9001

Triturador de Reciclagem EPS

Name: Triturador de Reciclagem EPS
Brand: ChinaEps
Availability: PreOrder

Especialista em linhas completas EPS — 500+ fábricas em operação com nossos equipamentos

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Triturador de Reciclagem EPS — eps recycling machines by ChinaEps, CE & ISO 9001 certified.

Fabricamos misturador de reciclagem EPS RC-200 — misturador proporcional de pérolas virgens + recicladas para reuso em linha. Certificado CE, 60+ países.

Especificações Principais

Crushing Capacity

200 kg/h

Input Material

EPS scrap, blocks, offcuts

Output Size

5-15 mm particles

Installed Power

7.5 kW

Certificado CE e ISO 9001 Garantia Estrutural 5 Anos Resposta Técnica em 24h

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Inside the Machine — Core Components

Eight engineered subsystems that make this machine production-grade. Each component is sourced, built, and tested for industrial duty cycles.

1. Large Feed Hopper (Trapezoidal Wide-Mouth Inlet)

Function

Wide and deep design enables easy and smooth feeding of large EPS waste blocks — operator drops blocks of up to 1500 x 1200 x 800 mm directly without pre-cutting. Trapezoidal flare prevents bridging at the cutting chamber inlet.

Engineering Details

5 mm-thick welded carbon steel (Q235B grade) painted RAL 5005 industrial blue. Hopper opening 1300 x 900 mm at top, narrowing to 800 x 500 mm at chamber feed. Optional rubber-flap dust seal at top. Anti-rebound deflector plate prevents pellet ejection during shredding.

2. High-Strength Cutting Chamber (Dual-Rotor Cambered Shredders + Polishers)

Function

Twin counter-rotating shredder shafts with cambered blades shred waste EPS into 4-10 mm symmetrical beads at low speed (high torque, low dust). Built-in polishing section then mills the beads into round, dust-minimized pellets ready for re-foaming.

Engineering Details

Dual-rotor design with Ø180 mm shafts, cambered hardened steel blades (Cr12MoV, HRC 58-62, vacuum heat-treated). Blade pitch 30-50 mm adjustable for output pellet size 4-10 mm. Low cutting speed 80-120 rpm minimizes dust generation versus high-speed competitors. Replaceable blade segments for field maintenance (single-blade replacement, no full disassembly).

3. Powerful Drive Motor + Reducer (17 kW IP55 + Hardened-Gear Reducer)

Function

High torque + IP55 protection for stable continuous operation in dusty foam-recycling environments. 17 kW connected load delivers crushing capacity even on dense FR-graphite EPS blocks (35 kg/m3). Hardened-gear reducer multiplies torque while reducing motor 1450 rpm to chamber 80-120 rpm — direct flange-coupled (no V-belt slip, no maintenance).

Engineering Details

YE3 series IE3 high-efficiency 3-phase motor, 17 kW (22 HP), 380V / 50Hz / 1450 rpm. Class F insulation, IP55 protection. SKF or NSK bearings sealed for life. Direct flange-mounted NMRV or Bonfiglioli-style helical-bevel reducer (ratio i=12-18, 20CrMnTi gear teeth HRC 58-62 after carburizing, backlash <5 arc-min). Overload thermal protection + soft-starter for inrush reduction.

4. Sturdy Frame Structure (Welded Heavy-Gauge Body)

Function

Heavy-gauge welded steel frame ensures durable construction during high-vibration shredding cycles. 73 percent of the machine s 1100 kg mass is in the structural frame — translates directly into vibration damping and 10+ year service life.

Engineering Details

6 mm welded steel plate side panels with reinforcing ribs for rigidity (stiffness 2x typical Chinese OEM). Total frame weight 800 kg out of 1100 kg machine weight = 73 percent structural mass for vibration damping. Anti-corrosion epoxy coating RAL 5005 industrial blue. M16 grade 10.9 floor anchor bolts. Footprint compact 1480 x 1380 x 1520 mm.

5. Discharge Outlet (Sealed Flanged Port + Rotary Airlock Compatible)

Function

Bottom-side discharge outlet expels the polished 4-10 mm pellets out of the chamber to the downstream De-duster (Stage 2) via pneumatic conveying or auger. Sealed flange design prevents dust escape into the workshop and maintains the negative-pressure conveying system upstream.

Engineering Details

Cast steel circular flange (DN100 mm bore, 200 mm OD) with double M10 grade 8.8 mounting bolts and EPDM rubber gasket for airtight seal. Designed for direct mount to rotary airlock valve (sold separately) for pneumatic conveyor connection (-2 to -5 kPa). Inspection port included for blockage clearance — quick-release cap design.

Especificações Técnicas

RC-200

Parâmetro	Valor
Crushing Capacity	200 kg/h
Input Material	EPS scrap, blocks, offcuts
Output Size	5-15 mm particles
Installed Power	7.5 kW
Hopper Size	800 × 600 mm
Machine Weight	800 kg
Dimensions (L×W×H)	1,500 × 1,000 × 1,800 mm
Noise Level	≤75 dB

* As especificações estão sujeitas a alterações sem aviso prévio. Entre em contato para obter os dados técnicos mais recentes.

O Que Esta Máquina Resolve

Três problemas de produção eliminados por esta máquina — com soluções engenheiradas e mensuráveis.

O Problema 1

Recycled EPS scrap mixed with virgin beads at wrong ratio causes density variance + production rejects

Como Esta Máquina Resolve

RC-200 proportional mixer auto-blends virgin + regrind beads at PLC-controlled ratio (5-30% regrind), holding final density variance under ±0.5 kg/m³.

O Problema 2

Manual scoop-mixing of beads is labor-intensive + inconsistent — small factory operators spend 1-2 hours/shift on this

Como Esta Máquina Resolve

Automated proportional mixer runs continuously without operator attention — frees up 1-2 labor hours per shift for higher-value tasks.

Princípio de Funcionamento

RC-200 receives virgin and regrind beads in separate hoppers, proportionally blends per PLC-controlled ratio, discharges blended material to PE pre-expander.

Step 1

1. Hopper Loading

Virgin and regrind beads loaded into separate hoppers.

Step 2

2. Ratio Setting

Operator sets blend ratio on HMI (5-30% regrind typical).

Step 3

3. Proportional Discharge

Two rotary valves discharge beads at PLC-controlled ratio.

Step 4

4. Continuous Mixing

Blended beads flow to PE pre-expander hopper for downstream expansion.

Vantagens de Desempenho Engenheiradas

Cada vantagem respaldada por especificações mensuráveis — sem alegações de marketing sem dados.

Blend Ratio Accuracy

±1%

vs manual mixing ±10-15%

PLC-controlled precision essential for density-consistent production.

Labor Savings

1-2 hr/shift

vs manual scoop-mixing

Frees operator for higher-value tasks.

Material Cost Savings

5-15%

vs all-virgin production

30% regrind blending cuts raw material cost.

Aplicações Reais de Produção

Veja onde esta máquina se encaixa em fábricas reais.

Closed-loop EPS recycling — converts scrap to regrind beads

Bulk EPS blocks ready for size reduction at recycling crusher

Industrial EPS production warehouse with crusher integration

Cut EPS panel stack — scrap and offcuts route to crusher

Build a Complete EPS / EPP Line

This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.

Upstream — Bead Preparation

SPH-C1250 EPS Crusher

Crushes EPS scrap into regrind beads sized for mixer input.

Downstream — Finishing & Packing

PE Pre-Expander

Receives blended beads for expansion.

Auxiliary Systems

Pneumatic Conveying

Conveys blended beads from mixer to pre-expander hopper.

Resumo de ROI

Números de referência rápidos — para uma cotação precisa com os dados da sua fábrica, use a Calculadora de ROI.

Investimento em Equipamento

~$1,400-1,600/ton FOB illustrative (quote-specific)

Período de Retorno (Payback)

8-12 months from regrind material cost savings at 15% blend ratio

Capacidade

500-1,500 kg/h blended bead output

Executar Calculadora Detalhada de ROI →

Product FAQ

The questions buyers ask most often before placing an order.

What's the max regrind ratio without affecting product quality?

30% regrind for construction insulation; 20% for premium packaging; 10% for QC-critical FR-grade. Higher than 30% regrind shows visible quality degradation.

Compatible with all EPS grades?

Standard EPS, fast-cycling, graphite all work. FR-grade regrind blending requires additional ATEX-rated handling — quote separately.

Ships to 220V/60Hz?

Yes — 2-week lead time adjustment.