خط إنتاج قطع EPS الأوتوماتيكي المستمر - مصنّع ماكينات EPS الصين

SPQ-FR (2000-6000)

CE ISO 9001 ATEX Zone 22

خط إنتاج قطع EPS الأوتوماتيكي المستمر

Name: خط إنتاج قطع EPS الأوتوماتيكي المستمر
Brand: ChinaEps
Availability: PreOrder

متخصص في خطوط EPS الكاملة — أكثر من 500 مصنع يعمل بمعداتنا

احصل على عرض سعر سريع الدردشة عبر واتساب

خط إنتاج قطع EPS الأوتوماتيكي المستمر — eps cutting lines by ChinaEps, CE & ISO 9001 & ATEX Zone 22 certified.

نُصنّع خط قطع EPS المستمر الآلي SPQ-FR — متوافق مع الدرجة المقاومة للحريق، 2000-6000مم. معتمد CE، +60 دولة.

المواصفات الرئيسية

Model

SPQ-FR (2000-6000) Graphite/FR-EPS Cutting Line

Block Length (L)

2,000-6,000 mm

Block Width (W)

1,000-1,260 mm

Block Height (H)

500-1,260 mm

حاصل على شهادتي CE و ISO 9001 ضمان هيكلي 5 سنوات رد فني خلال 24 ساعة

إرسال استفسار تحميل المواصفات

Inside the Machine — Core Components

Eight engineered subsystems that make this machine production-grade. Each component is sourced, built, and tested for industrial duty cycles.

1. Block Feeding System (Powered Roller Conveyor + Block Tilter)

Function

Automatic block feeding with smooth, continuous block loading. Powered rollers convey raw EPS blocks (6m or 7.5m long, up to 1.2m wide, 1m thick) from the molding line OR from block stockpile into the vertical cutting unit. Block Tilter standard equipment rotates blocks for multi-orientation cutting.

Engineering Details

Heavy-duty powered steel rollers (DN89 mm diameter, 3 mm wall) with 1.5-2.2 kW geared motor drive. Block Tilter standard (hydraulic 90 degree rotation). Photoelectric sensor for block presence + thickness measurement. Galvanized frame with safety guard rails. Configurable for 6m (SPQ6000B) or 7.5m (SPQ7000B) block length.

2. Vertical Cutting Unit (Multi-Wire Frame + Wire Setting System)

Function

High-strength cutting frame with vertical cutting wires for precise and smooth slicing. The heart of the line — 80 horizontal + 6 vertical + 15 cross-cutting wires deliver complete block-to-sheet conversion in a single pass.

Engineering Details

CHINAEPS PATENTED HIGH-PRECISION WIRE SETTING SYSTEM — sets all 80 horizontal wires in 2 minutes vs 30-60 minutes on auto-setting competitors (who still require manual thickness re-check after wire setting). Wire pitch programmable via HMI. Hot-wire 0.4-0.8 mm Ni-Cr alloy with PID current control 8 A/channel. Twin-spring tension self-corrects wire stretch.

3. Block Shaping Unit (Vibration Cutting System)

Function

High strength frame with vertical setting wire for accurate cuts in tighter dimensions. CHINAEPS VIBRATION CUTTING SYSTEM increases cutting speed by 30 percent on both horizontal and vertical cuts — eliminates the speed bottleneck that limits competitor lines.

Engineering Details

Vibration motor 0.75-1.5 kW oscillates the wire-holder at 30-50 Hz reducing apparent foam resistance — equivalent to operating at +30% cutting speed without higher wire temperature. Standard on both SPQ6000B and SPQ7000B (not optional). Tested at 0.8-1.5 m/min sustained on dense FR-graphite EPS (35 kg/m3).

4. Output System (Automatic Stacker + Roller Discharge)

Function

Automatic output system arranges and stacks cut blocks for downstream packing. Roller discharge transfers sheet stacks directly to the SPLB packing machine — no manual handling, no off-cut waste accumulation.

Engineering Details

Pneumatic stacker pad (lift capacity 80-120 kg) with servo-controlled height tracking. Discharge rollers synchronized to cutting line speed via shared PLC. Off-cut waste auger redirects to recycling silo. Compatible with downstream SPLB-1200 film packing machine for shrink-wrapped pallet output.

5. Control System (Integrated Line PLC + HMI + CE Safety)

Function

Independent control cabinet with PLC control system supervises the full continuous line cycle (block feed → cutting → vibration → output → packing handoff) with recipe-based control. Operator-friendly HMI for easy operation and monitoring.

Engineering Details

Siemens S7-1200 PLC + 15-inch Weintek HMI touch screen. Integrated line control with shared recipe library for block size / density / cutting pattern. Triple safety: light curtain perimeter + e-stop buttons + Pilz-Germany safety relay (EN 1010-3 + CE compliant). 380V / 50Hz / 3-phase + UPS option for power-loss safe stop.

6. Guide & Alignment System (Patented Wire Setting Discs)

Function

Precision guide rails and alignment structure ensure stable movement and accurate block positioning during the high-speed cutting cycle. The 3-disc patented wire-setting system enables 2-minute wire reset (vs 30-60 minutes industry standard).

Engineering Details

Linear guide rails (HIWIN or PMI Taiwan) with C0-grade precision (plus/minus 0.05 mm straightness over 6 m). Servo-positioned wire-setting discs (3 stations on SPQ6000B / 4 on SPQ7000B) automate the 80-wire array setup. Wire breakage detection via tension sensors — auto-pauses line and signals operator for single-wire replacement.

المواصفات الفنية

2 models

البارامتر	SPQ6000B — Standard 6m Continuous Line	SPQ7000B — Premium 7.5m Continuous Line
Tier	Standard — 6m block continuous	Premium — 7.5m block + higher throughput
Suitable Block Size	6,100 x 1,200 x 1,000 mm	7,500 x 1,200 x 1,000 mm
Min. Cutting Thickness	15 mm	15 mm
Cutting Speed	0.8-1.5 m/min	0.8-1.5 m/min
Max Wires Horizontal	80 wires (vs 51 on single-machine)	80 wires
Max Wires Vertical	6 wires	6 wires
Max Wires Cross-Cutting	15 wires	15 wires
Hot-Wire Diameter	0.4-0.8 mm Ni-Cr	0.4-0.8 mm Ni-Cr
Block Tilter	Standard	Standard
Wire Setting Horizontal	Automatic (Patented 2-min setup)	Automatic (Patented 2-min setup)
Oscillation Cut Horizontal	Standard (+30 percent cutting speed)	Standard (+30 percent cutting speed)
Oscillation Cut Vertical	Standard	Standard
Installed Power	22 kW	24 kW
Machine Weight	6,500 kg	8,500 kg
Footprint	30,000 x 2,500 x 3,000 mm	33,000 x 2,500 x 3,000 mm
Indicative FOB Qingdao Price	Contact us for pricing (subject to spec confirmation)	Contact us for pricing (subject to spec confirmation)

* المواصفات عرضة للتغيير دون إشعار مسبق. يرجى التواصل معنا للحصول على أحدث البيانات الفنية.

ما الذي تحله هذه الماكينة

ثلاث مشاكل إنتاج تقضي عليها هذه الماكينة — بحلول مهندسة وقابلة للقياس.

المشكلة 1

Standard SPQ-B chokes on dense graphite-EPS particles — wire sag, dust buildup, premature wire breakage cuts effective uptime to 60-70%

كيف تحلها هذه الماكينة

SPQ-FR uses 0.5-0.8mm thicker nichrome wires + 34 kW heating (vs 26 kW on SPQ-B) — sustains 95%+ uptime on graphite blocks up to 45 kg/m³.

المشكلة 2

Graphite-EPS dust is combustible per ATEX zone-22 — using standard cutters creates fire risk + insurance/certification problems

كيف تحلها هذه الماكينة

Built-in ATEX zone-22 dust extraction with HEPA filtration + anti-static pneumatic conveying eliminates the dust ignition risk that plagues retrofitted standard cutters.

المشكلة 3

Higher-density FR-grade EPS weighs 50-80% more than standard EPS — standard conveyor rollers wear out in 6-12 months

كيف تحلها هذه الماكينة

Reinforced HRC 55+ surface-hardened rollers + heavier 11 kW motor sustain 36-month service life on FR-grade material.

مبدأ العمل

Same 6-stage continuous cutting cycle as SPQ-B but engineered for graphite/FR-EPS: heavier wires, higher heating, ATEX dust capture, slower travel speed (0.5-1.2 m/min vs 0.6-2 on SPQ-B).

Step 1

1. FR Block Storage

Aged graphite/FR-EPS blocks staged on carousel — anti-static handling to prevent ignition risk.

Step 2

2. Tilt & Align

Hydraulic tilter with grounded surface; pneumatic side-clamps square block to frame zero.

Step 3

3. Horizontal Cut

60 thicker (0.5-0.8mm) nichrome wires slice block at slower 0.5-1.2 m/min; dust extraction simultaneously active.

Step 4

4. Vertical & Cross Cut

Same as SPQ-B but each wire bank has independent dust capture hood.

Step 5

5. ATEX Dust Capture

Pneumatic conveyor (Ø150mm, anti-static, ATEX zone-22) routes all dust + scrap to HEPA filtration unit.

Step 6

6. De-stacking

Sheets discharged onto grounded conveyor; FR-additive QC sample taken every batch.

مزايا الأداء المهندسة

كل ميزة مدعومة بمواصفات قابلة للقياس — لا ادعاءات تسويقية بدون بيانات.

ATEX Explosion-Proof (Graphite Zone)

Zone 22 dust-ignition rated

مقابل Standard cutters: blocked from FR-graphite

Graphite EPS cutting generates fine carbon dust — explosion risk in heating zones. SPQ-FR includes intrinsically-safe sensors + explosion-proof motor housings + bonded grounding. EU/Middle East require ATEX for FR-graphite cutting lines.

Dust Extraction Integrated

4000-8000 m3/h centrifugal

مقابل Manual-clean competitors: dust buildup risk

Integrated centrifugal dust extractor 4000-8000 m3/h sized by machine throughput. HEPA-grade filter catches sub-10-micron carbon particles. Prevents accumulation in heating chamber that could ignite. Auto-cleaning filter cartridges.

Grade-A Fire Safety

B1 / E EU fire rating compliant

مقابل No-cert competitors: rejected by EU builders

SPQ-FR cuts EU Grade B1 / E flame-retardant EPS (graphite + halogen-free FR additive) without compromising flame-retardant additive distribution. Final panels pass EU EN 13501-1 fire test. Non-FR cutters destroy additive distribution.

Thickness Tolerance ±0.5mm

Multi-wire 0.4mm Ni-Cr

مقابل Generic cutters: plus/minus 1.5-2mm

Precision-ground ball screws + closed-loop PID + absolute encoders maintain plus/minus 0.5mm thickness on graphite EPS (35 kg/m3). Critical for EIFS/ETICS panels where thickness uniformity affects R-value claims.

Bonded Grounding + Equipotential

<1 ohm to earth

مقابل Industry typical: 5-10 ohm or floating

All metal frame parts bonded with copper braided strap to single ground point measuring less than 1 ohm to earth. Prevents static buildup that could ignite carbon dust. ATEX zone-22 compliant. Annual inspection certificate included.

Wire Heating Power

34 kW

مقابل SPQ-B: 26 kW

30% more heating capacity handles dense FR/graphite wire friction without sag.

Wire Diameter

0.5-0.8 mm

مقابل SPQ-B: 0.35-0.6 mm

Thicker wires resist breakage on graphite particles. Service life 36-48 months vs 12-18 on retrofitted standard cutters.

ATEX Zone-22 Certified

Built-in

مقابل standard cutters not certified

Mandatory for graphite-EPS production. Retrofitting standard cutter for ATEX costs Contact us for pricing+ extra.

Density Range

15-45 kg/m³

مقابل SPQ-B: 12-35 kg/m³

Top end extended to handle premium FR-grade EPS for high-rise insulation.

Insurance Compliance

EN 60079-31 + EN 1127-1

مقابل standard cutters fail audit

Insurance underwriters require ATEX certification for graphite-EPS production lines.

تطبيقات إنتاج حقيقية

شاهد أين تناسب هذه الماكينة في المصانع الحقيقية.

Graphite (grey) EPS insulation board production for high-rise residential and commercial construction

Class B1 flame-retardant EPS for hospital, school, and government building facades

External thermal insulation composite system (ETICS) panels with FR certification

Premium energy-retrofit insulation for European Passivhaus markets

Industrial cold storage panels using FR-graphite EPS for fire-code compliance

Premium export-grade FR insulation for Gulf, Russian, and European markets

Live Footage

See This Machine Running

Real ChinaEps production line footage from customer factories — not stock video.

2023 New EPS Panel Cutting Machine

EPS Foam Blocks Cutting Production Line

Browse all 20+ videos on YouTube

Build a Complete EPS / EPP Line

This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.

Upstream — Bead Preparation

PE-1800 Premium Pre-Expander

Required for graphite/FR-EPS bead expansion — PE-1400 lacks the steam capacity for FR additives at scale.

FR-Additive Dosing System

In-line FR-additive mixing for pre-coating raw beads before expansion. Integrates with PE-1800 PLC.

Downstream — Finishing & Packing

Premium Insulation Wrapping

Shrink-wrapped pallet output for premium FR-insulation boards. Required for export shipping to EU markets.

Auxiliary Systems

Plant-Wide ATEX Dust Extraction

Factory-wide HEPA-grade extraction for ATEX zone-22 compliance beyond the SPQ-FR cell.

لمحة العائد على الاستثمار

أرقام مرجعية سريعة — للحصول على عرض دقيق ببيانات مصنعك، استخدم حاسبة ROI.

استثمار المعدات

~$1,400-1,600/ton FOB illustrative (quote-specific)

فترة الاسترداد

10-14 months at 8-15 t/day FR-grade EPS production

الإنتاجية

15-25 t/day single-shift, 30-50 t/day double-shift on graphite/FR EPS

تشغيل حاسبة ROI التفصيلية ←

Product FAQ

The questions buyers ask most often before placing an order.

Why can't I just use standard SPQ-B for graphite-EPS?

Three reasons. (1) ATEX compliance — graphite dust is combustible per zone-22 classification, standard cutters fail insurance audit. (2) Wire wear — graphite particles abrade standard 0.35mm wires causing breakage every 3-5 hours; SPQ-FR's 0.5-0.8mm wires last 200+ hours. (3) Dust load — standard cutters lack HEPA extraction, dust accumulates in cabinet causing fire risk.

Can SPQ-FR also cut standard (white) EPS?

Yes — backward compatible with standard EPS (12-35 kg/m³). The thicker wires and higher heating just consume slightly more power on standard EPS. Most premium factories run SPQ-FR exclusively to standardize their cutting line.

What is the ATEX certification scope?

ATEX zone-22 covers the entire cutting cell (cutting frame + dust extraction + electrical cabinet) per EN 60079-31 and EN 1127-1. Certification ships with machine. Customer's factory environment also needs to be ATEX-zoned if processing graphite — we provide site survey checklist.

What HEPA filter spec, and replacement frequency?

HEPA H13 (99.95% efficiency at 0.3 micron) — captures graphite dust safely. Filter replacement every 6-12 months depending on graphite load. Spare filter kit ships with machine.

Does the slower cutting speed (0.5-1.2 m/min vs 0.6-2 on SPQ-B) hurt throughput?

Effective throughput is comparable because graphite-EPS sells at 1.5-2× the price of standard EPS — slower cut speed is offset by higher margin per sheet. Most SPQ-FR operators run 15-20 t/day vs 25 t/day on SPQ-B but make 2-3× the revenue.

ماكينات ذات صلة

SPB 2000-6000Q

خط قطع كتل EPS (متعدد الأسلاك)

عرض التفاصيل

CNC-EPS

ماكينة قطع الرغوة بالسلك الساخن CNC

عرض التفاصيل

مستعد لبناء خط إنتاج EPS/EPP الخاص بك؟

احصل على حل متكامل مخصص — أسعار تنافسية، تقنية مثبتة، ودعم كامل لما بعد البيع من فريقنا الهندسي.

اطلب عرض سعر مجاني تواصل مع مهندسينا