Автоматическая формовочная машина SM-1400 — eps shape molding machines by ChinaEps, CE & ISO 9001 & ISO 14001 certified.
SM-1400 — высокопроизводительная автоматическая формовочная машина EPS/EPP — крупнейшая в линейке ChinaEps — предназначена для производства крупногабаритных изделий из пенопласта промышленного масштаба. Размер формы 1 400 x 1 200 мм, усилие зажима 40 тонн, интеграция SCADA и опциональная роботизированная выгрузка с временем цикла от 60 секунд. Создана для производителей крупных термобоксов, сердечников автомобильных бамперов, промышленной защитной упаковки и компонентов из EPP.
| Параметр | Значение |
|---|---|
| Mold Size (L×W) | 1,400 × 1,200 mm |
| Cycle Time | 60-120 seconds |
| Steam Pressure | 0.08-0.12 MPa |
| Clamping Force | 40 tons |
| Installed Power | 35 kW |
| Ejection System | Hydraulic + pneumatic |
| Machine Weight | 12,000 kg |
| Dimensions (L×W×H) | 4,500 × 2,800 × 3,200 mm |
* Технические характеристики могут изменяться без предварительного уведомления. Свяжитесь с нами для получения актуальных данных.
Три производственные проблемы, устраняемые этой машиной — с инженерно обоснованными и измеримыми решениями.
Large cooler boxes, automotive bumper cores, and large appliance packaging need machines bigger than SM-1200 — operators waste time running multiple cycles of half-mold parts
SM-1400 (1,400×1,200mm platen, 40-ton clamping, 35 kW) sized for large single-part production — full cooler box in one cycle vs 2-up runs on smaller machines.
Premium automotive and appliance customers demand ±5g weight variance per part — looser tolerance forces sort/reject step that eats shift time
Siemens SCADA-integrated PLC + multi-zone steam control + premium HMI hold ±5g weight variance across the larger cavity. Production logging supports ISO 9001 audits.
24/7 lights-out factories need MES integration, not just USB recipe export
SM-1400 ships with SCADA gateway standard (Ethernet/IP, OPC UA, Modbus TCP). Connects to SAP, Microsoft Dynamics, Plex out of the box.
Eight engineered subsystems that make this cutting line production-grade. Each component is sourced, built, and tested for industrial duty cycles.
Largest platen in SM family — accommodates full-size cooler boxes, automotive bumper cores, large appliance packaging in single-cavity molds.
Handles products up to 1,350×1,150×400mm. Quick-change locking — 5-7 hour swap on larger molds. Premium aluminum or stainless cavity inserts.
40-ton clamping (vs 25-ton on SM-1200) for the larger platen area. Required for premium automotive parts where flash means QC reject.
Twin hydraulic cylinders rated 40 tons. Closing speed 80-120 mm/s. Pressure-hold with redundant safety interlock.
Cast or CNC-machined aluminum cavity inserts for the larger SM-1400 platen.
CNC-machined 6061 aluminum for automotive-grade products. Engineered steam channels for uniform heating across larger volume. Surface anodized + secondary release agent. Custom mold lead time 8-10 weeks.
6-10 pneumatic injection guns (vs 4-8 on SM-1200) for uniform fill across larger cavity.
Air-assist 0.3-0.6 MPa adjustable per gun. Anti-static design. Material level sensors per gun. Recipe-controlled fill sequence.
4-zone steam chamber (vs 2-4 on SM-1200) for uniform fusion across larger cavity.
316 stainless steam plates. 4-zone PLC steam control with independent calibration. Working pressure 0.08-0.12 MPa closed-loop regulated.
15 kW vacuum pump (vs 7.5 kW on SM-1200). Premium cooling enables faster cycle times than SM-1200 on equivalent products.
Larger vacuum tank for fast pulldown on bigger cavity. Reaches 0.06 MPa in 40-60 sec. Combined with premium water-spray cooling.
Optional robotic arm removes large parts. Eliminates manual handling of heavy parts (5-15 kg each).
Yaskawa or ABB arm with vacuum gripper. PLC-coordinated with mold-open cycle. Alternative: manual ejection with hydraulic-pneumatic dual-stage push.
Siemens S7-1500 PLC + SCADA gateway out of the box. Required for premium contracts demanding MES/ERP integration.
Siemens S7-1500 PLC. 12" Weintek HMI with multi-user accounts. SCADA gateway (Ethernet/IP, OPC UA, Modbus TCP). Local fault log 10,000 events.
Same 5-stage shape-molding cycle as SM-1200 with scaled-up clamping, multi-zone steam, and higher-capacity vacuum cooling for the larger 1,400×1,200mm cavity.
Operator mounts large custom aluminum cavity insert via quick-change locking.
6-10 pneumatic guns deliver uniform fill across larger 1,400×1,200mm cavity.
40-ton hydraulic clamp closes; multi-zone steam at 0.08-0.12 MPa fuses beads uniformly; cycle 25-50 sec.
15 kW vacuum pump + premium water-spray pulls 0.06 MPa absolute; cools uniformly even on dense products.
Optional robotic arm removes large parts onto discharge conveyor. Product counter tracks output.
Каждое преимущество подкреплено измеримыми характеристиками — никаких маркетинговых утверждений без данных.
Largest single-part EPS shape molding in chinaeps catalog.
Higher-capacity vacuum + multi-zone steam achieves faster cycles on equivalent products.
Premium SCADA-logged PLC maintains ISO 9001-grade weight consistency.
Heavy-duty clamping prevents flash on premium automotive and appliance parts.
Ethernet/IP, OPC UA, Modbus TCP support out of the box for MES/ERP integration.
Где эта машина работает на реальных заводах.
Промышленные компоненты от ведущих мировых брендов — каждая деталь отслеживается.
| Компонент | Бренд / Спецификация | Подробности |
|---|---|---|
| PLC Controller | Siemens S7-1500 | CPU 1515-2 PN with extended I/O |
| HMI | Weintek MT8121iE | 12" color TFT, multilingual UI, multi-user audit logging |
| Hydraulic Pump | Eaton or Yuken | 40-ton clamping, 15 kW pump motor |
| Vacuum Pump | Becker / Edwards eq. | 15 kW water-ring pump |
| SCADA Gateway | Siemens IOT2050 / HMS Anybus | Ethernet/IP, OPC UA, Modbus TCP |
| Servo Drive (optional) | Yaskawa or Mitsubishi | For optional robotic ejection arm |
| Contactors | Schneider Electric | TeSys series with thermal protection |
Подробности о клиенте предоставляются по запросу.
1 × SM-1400 + robotic arm + SCADA-MES integration — automotive bumper core production for premium German automaker
Replaced 2 older Italian shape molders with 1 SM-1400. Cycle time cut from 200 sec to 90 sec on full-size bumper cores. Weight variance dropped from ±25g to ±5g enabling assembly-line direct-feed without QC sort.
1 × SM-1400 with 1-up large cooler-box mold — premium outdoor recreation customer for South America export
Achieved 90-second cycles on 1,200mm cooler boxes (vs 180 sec on previous SM-1200 with 2-cycle production). Output doubled per shift; payback 11 months.
A clear schedule keeps the line running. Built-in safety systems protect operators and product alike.
Inspect mold cavity. Check 40-ton hydraulic pressure. Verify 4-zone steam pressures. Clean 6-10 bead-fill nozzles. Verify SCADA connectivity. Test e-stop.
Lubricate heavy-duty hydraulic seals. Inspect 15 kW vacuum pump impeller. Check robotic arm calibration (if equipped).
Open mold; clean cavity. Inspect 4 steam zone hole patterns. Service vacuum pump. Recalibrate 4 steam pressure transducers. Backup SCADA production logs.
Inspect 40-ton hydraulic cylinders for seal wear. Replace vacuum pump seal. Service robotic arm gripper. Recertify safety interlocks per EN ISO 13849-1 PLd.
Major overhaul: replace heavy-duty hydraulic seals, service Siemens PLC battery, update PLC firmware, refresh operator training including SCADA features.
The questions buyers ask most often before placing an order.
This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.
Matched pre-expanders for SM-1400 throughput. PE-1400 for mid-large factories, PE-1600 for premium production.
Fluidized aging silos sized for SM-1400 large-batch throughput.
Premium aluminum mold inserts for automotive and large-appliance applications. 8-10 week lead time.
За каждой отгруженной машиной стоит полный цикл собственного производства.
Не только отгрузка — мы стоим за каждой поставленной машиной.
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