Industrial Cushioning Packaging Line — Turnkey Solution
Complete production line for shock-absorbing industrial packaging — appliance protective foam, electronics inserts, glass / ceramic transit cushioning.
What This Line Produces
End products this turnkey line is engineered to manufacture.
Refrigerator / washing machine corner protectors
TV / monitor / display protective inserts
Computer / electronics shipping foam
Glass / ceramic transit cushioning blocks
Industrial machinery shipping inserts
Custom OEM appliance packaging per spec
Production Flow
From raw material to finished product — six stages, fully integrated.
Raw Material
Standard or fast-cycling EPS for high cycle rate.
Pre-Expanding
PE-1400 / PE-1800; density 22-35 kg/m³ for high impact.
Aging
8-16 hour aging; consistent fusion characteristics.
Shape Molding
SM-1200 / SM-1400 with high-density molds; cycle 40-60 s.
Auto Demolding
Pneumatic ejector + robot pick-place to QC station.
Stacking & Wrapping
Auto-stack to pallet; export carton + shipping label.
Equipment List
Engineered configuration — every machine sized to match line throughput.
| Machine | Model | Qty | Capacity |
|---|---|---|---|
| EPS Pre-Expander | PE-1400 / PE-1800 | 1-2 | 700-1,600 kg/h |
| Shape Molding Machine | SM-1200 / SM-1400 | 3-8 | 600-1,200 pcs/h |
| High-Density Custom Molds | Per OEM Spec | 6-30 | Quick-change support |
| Aging Silo | AG-30 / AG-50 | 4-8 | 30-50 m³ each |
| Stacking + Wrapping | ST-1200 + WR-1200 | 1+1 | Inline auto |
Why ChinaEps for This Solution
Engineering specifically tuned for this application — not a generic line.
High-Density Process Tuning
Our line tuned for 22-35 kg/m³ high-impact density (vs 14-20 for fish boxes) — engineered for protective performance, not bulk packaging economy.
Multi-Mold Quick Rotation
Industrial buyers often need 30+ SKU rotation per week (different appliance models). Our quick-change platen + mold inventory tracking software handles this scale.
Drop-Test Validation Service
We provide ISTA / ISO 4180 drop-test validation reports for buyer's product + insert combination — saves buyer 4-8 weeks of QA at receiving end.
OEM Documentation Pre-Pack
SAP / BOM / SKU-code labeling + traceable production records compatible with major appliance OEM supply chain audit (Whirlpool / Bosch / LG / Samsung).
Real Customer Case
A factory we equipped — operating today.
1 × PE-1400 + SM-1400 packaging line for ELARABY home appliances
Egyptian home-appliance OEM cut packaging cost 18% by switching from imported molded foam to in-house production; cycle time 42 s achieved.
Frequently Asked Questions
What density should I use for refrigerator corner protectors?
How many SKUs can one line handle?
Do you provide molds or do I source separately?
Can you produce inserts compliant with major appliance OEM specs?
What's the cost benchmark vs imported molded foam?
Tell Us Your Production Goals
Share your capacity targets, product specs, and budget — our engineers design the optimal line for your factory.