EPS Insulation Board Production Line — Turnkey Solution
Turnkey Solution

EPS Insulation Board Production Line — Turnkey Solution

Complete production line for EPS thermal insulation boards, building panels, and ICF blocks — block molding to CNC cutting in one factory.

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30-80 tons
Daily Output
USD 200K-450K
Investment
14-20 months
Payback Period
8-15
Workers Required

What This Line Produces

End products this turnkey line is engineered to manufacture.

EPS thermal insulation boards (20-300 mm thickness)

Building exterior wall insulation panels

Roof insulation slabs (lightweight)

ICF (Insulated Concrete Form) blocks

Sandwich panel core material

Floor underlayment / cold storage panels

Production Flow

From raw material to finished product — six stages, fully integrated.

Step 01

Raw Material

Standard / flame-retardant / graphite EPS beads.

Step 02

Pre-Expanding

PE-1600 / PE-1800; density 12-30 kg/m³ depending on board grade.

Step 03

Aging

Large-volume silos, 12-24 hours; bead stabilization.

Step 04

Block Molding

BM-1400 / BM-1800; produces 6-12 m³ blocks; cycle 8-15 min.

Step 05

Cooling & Curing

Block cools 24-48 hours; dimensional stabilization.

Step 06

CNC Cutting

CM-6000 / CM-8000 with hot-wire CNC; cuts to board sizes ±1 mm.

Step 07

Stacking & Wrapping

Auto-stack, shrink-wrap, palletize for shipping.

Equipment List

Engineered configuration — every machine sized to match line throughput.

Machine Model Qty Capacity
EPS Pre-Expander PE-1800 1-2 1,300-1,600 kg/h
Block Molding Machine BM-1400 / BM-1800 1-3 80-150 blocks/day
CNC Cutting Machine CM-6000 / CM-8000 1-2 Hot-wire ±1 mm
Aging Silo AG-50 / AG-80 6-12 50-80 m³ each
Stacking + Wrapping ST-1800 + WR-1800 1+1 Auto inline

Why ChinaEps for This Solution

Engineering specifically tuned for this application — not a generic line.

Density-Uniformity Engineering

BM-1400 multi-zone steam injection delivers ±1.5% density uniformity across 6 m³ blocks — improves CNC cutting yield 6-9 percentage points vs industry typical.

ICF Block Mold Compatibility

Same BM-1400 frame supports ICF cavity molds; mold-change takes 6 hours, enables ICF + flat-panel production in one factory.

Graphite EPS Capability

Process tuned for graphite-grade beads (λ ≤ 0.032 W/m·K); compliant with EU EnEV / Russian SP 50.13330 high-performance insulation standards.

Flame-Retardant Production

FR-grade EPS handling certified; produces boards meeting EN 13501-1 Class E, SBS approval, and Russian ГОСТ 30403 fire safety standards.

Real Customer Case

A factory we equipped — operating today.

Russia Year: 2025
Configuration

2 × BM-1400 + CM-6000 cutting line, 60 t/day insulation board

Outcome

Top-3 Russian EPS board producer; replaced 4 older Chinese block molders with 2 BM-1400; energy cost down 32%, board yield up 8%, full ROI in 17 months.

Frequently Asked Questions

What's the typical investment for a complete EPS board line?
Entry-level board line (10-15 t/day) starts at USD 200,000; mid-range (30-50 t/day) is USD 300,000-450,000; large-scale (60-80 t/day) can exceed USD 500,000. Includes pre-expander, 1-3 block molders, CNC cutter, aging silos.
Can your line produce ICF blocks for construction?
Yes. BM-1400 supports interchangeable ICF cavity molds; mold-change takes 6 hours. We supply ICF molds with 100, 150, 200, 300 mm wall variants compatible with EU and US ICF standards.
What about flame-retardant EPS production?
Our line is fully compatible with FR-grade EPS beads (HBCD-free or polymeric brominated additives). We provide HFR-1, HFR-2, and graphite-FR variants meeting EN 13501-1 Class E and Russian ГОСТ standards.
How thin / thick can the boards be cut?
CM-6000 hot-wire cutter handles 20 mm to 300 mm thickness in single pass; ±1 mm dimensional tolerance. Custom thicknesses available; multiple parallel hot wires for high-volume thin board production.
What raw material consumption per ton of finished board?
Approximately 1,015-1,025 kg raw EPS bead per 1,000 kg finished board (1.5-2.5% process loss). Our line targets 1.5% loss vs industry typical 3-5%, saving USD 80-150 per ton at current bead prices.

Tell Us Your Production Goals

Share your capacity targets, product specs, and budget — our engineers design the optimal line for your factory.

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