Вертикальная блок-формовочная машина EPS - производитель оборудования EPS Китай
SPB-LZ (2000-6000)
CE ISO 9001

Вертикальная блок-формовочная машина EPS

Специалист по полным линиям EPS — 500+ заводов работают на нашем оборудовании

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Вертикальная блок-формовочная машина EPS — eps block molding machines by ChinaEps, CE & ISO 9001 certified.

Производим вертикальную машину блочного формования EPS SPB-LZ — регулируемая длина 2000-6000мм, компактная конструкция. Сертификат CE, 60+ стран.

Ключевые характеристики

Model
SPB-LZ (2000-6000) Vertical Block Molding Machine
Block Width
600-1,200 mm
Block Depth
1,200 mm
Block Height (Length)
2,000-6,000 mm (vertical orientation)
Сертифицировано CE и ISO 9001 Гарантия на конструкцию 5 лет Технический ответ за 24 ч
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Inside the Machine — Core Components

Eight engineered subsystems that make this machine production-grade. Each component is sourced, built, and tested for industrial duty cycles.

1. Vertical Block Mold Body (Type 20G Boiler-Grade Steel)

1. Vertical Block Mold Body (Type 20G Boiler-Grade Steel)

Function

Vertically oriented mold chamber for top-load + bottom-discharge layout. Produces tall blocks 2,000-6,000mm in vertical orientation — designed for insulation-board / wall-panel cutting lines downstream.

Engineering Details

Steam-contact parts: Type 20G boiler-grade rigid steel (welded, pressure-vessel grade). Inner walls: 0.3mm 304 stainless steel cuniform / wedge plates. External body: Rock wool insulation 50-100mm + galvanized exterior. TUV / Bureau Veritas pressure-vessel certified.

2. Steam Tank (0.6-0.8 MPa Working / 2 bar Max)

2. Steam Tank (0.6-0.8 MPa Working / 2 bar Max)

Function

Stores high-pressure steam — buffer between boiler and vertical mold chamber. Higher pressure required vs horizontal to overcome gravity in vertical-bottom-up heating.

Engineering Details

AISI 304 stainless steel pressure vessel. Working steam pressure 0.6-0.8 MPa (vs horizontal 0.6 MPa due to vertical orientation). Max safe 2 bar with relief valve. Gemu-Germany or Burkert-Germany pressure-reducing valve. Insulated to minimize heat loss.

3. Air Receiver Tank (Negative-Pressure Feeding, Ø280mm Hydraulic Injector)

3. Air Receiver Tank (Negative-Pressure Feeding, Ø280mm Hydraulic Injector)

Function

Compressed air storage powering pneumatic actuators + the negative-pressure feeding system. 15 kW suction blower pulls beads from top hopper down through 10 m³ silo into single Ø280mm hydraulic injector.

Engineering Details

Vertical pressure vessel with safety relief + drain + pressure gauge. Air pressure 0.3-0.6 MPa / consumption 1 m³ per cycle. 10 m³ filling silo (galvanized pipe + nylon, with level controller). 15 kW negative-pressure suction blower with insulated cabin. Festo-Germany pneumatic distribution.

4. Vacuum System (Twin-Tank 20 m³ Total, 2 × Nash 15 kW Pumps)

4. Vacuum System (Twin-Tank 20 m³ Total, 2 × Nash 15 kW Pumps)

Function

High-capacity vacuum for fast cooling of tall vertical blocks — the single biggest factor enabling 5 min cycles for 6m blocks (vs 15+ min air-cool-only).

Engineering Details

Twin-tank design: 5 m³ condenser tank (water spraying + sieving units) + 15 m³ main vacuum tank. 2 × Nash water-ring vacuum pumps 15 kW each (China-made, Becker / Edwards-class performance). Reaches 0.06 MPa absolute in 30-60 seconds. Water consumption 0.4 m³/day.

5. Control Cabinet (Mitsubishi PLC + Touch Screen + Triple Safety)

5. Control Cabinet (Mitsubishi PLC + Touch Screen + Triple Safety)

Function

PLC control with TWICE CROSS-HEATING program preset: steam enters 2 large mold sides + exits 4 small sides on 1st cycle, reverses on 2nd. Eliminates "core unfused" defect in tall blocks.

Engineering Details

Mitsubishi PLC + touch screen (Siemens S7-1200 optional upgrade). 99-recipe library. Foam pressure switch + measuring sensor monitor fusion quality real-time. Triple safety: computer supervision + real-time pressure feedback + hardware safety valve. Front door + 2 hydraulic ejectors + discharge trolley with electronic weighing for QC. 380V / 50Hz / 3-phase.

Технические характеристики

Параметр Значение
Model SPB-LZ (2000-6000) Vertical Block Molding Machine
Block Width 600-1,200 mm
Block Depth 1,200 mm
Block Height (Length) 2,000-6,000 mm (vertical orientation)
Target Density Range 4-35 kg/m³
Cycle Capacity 4-30 blocks/hour (density-dependent)
Steam Pressure 0.6-0.8 MPa
Air Pressure 0.6-0.8 MPa
Steam Consumption 6-25 kg/m³ of finished block
Voltage 380V / 50Hz
Motor Power 23.5-34.5 kW (model-dependent)
Footprint Advantage 30-40% smaller than horizontal SPB-WZ equivalent

* Технические характеристики могут изменяться без предварительного уведомления. Свяжитесь с нами для получения актуальных данных.

Какие задачи решает эта машина

Три производственные проблемы, устраняемые этой машиной — с инженерно обоснованными и измеримыми решениями.

Проблема 1

Standard horizontal block molders cannot produce blocks taller than 1.2m — vertical insulation board manufacturers need 2-3m tall blocks

Как машина её решает

SPB-LZ vertical block molder produces blocks up to 3,000mm tall for wall-panel insulation and ICF block production.

Проблема 2

Horizontal molding wastes floor space — vertical configuration cuts factory floor footprint by 40-60%

Как машина её решает

Vertical configuration uses gravity for bead filling and steam distribution — compact footprint with same production capacity.

Принцип работы

SPB-LZ uses vertical mold cavity oriented top-to-bottom (top-load / bottom-discharge). Beads gravity-fill cavity from top hopper. CHINAEPS PATENTED TWICE CROSS-HEATING: steam enters 2 large mold sides + exits 4 small sides on first cycle, then REVERSES direction on second cycle — eliminates the 'core unfused' defect that plagues single-direction competitors on tall 6 m blocks. Finished block ejected from bottom onto conveyor.

Step 1

1. Vertical Bead Filling

Pre-expanded beads gravity-fill vertical mold cavity from top hopper.

Step 2

2. Hydraulic Clamping

Side platens close at 80-120 tons clamping force.

Step 3

3. Bilateral Steam Fusion

Steam injected from both sides simultaneously for uniform fusion.

Step 4

4. Cooling

Vacuum + water-spray cools block in vertical orientation.

Step 5

5. Bottom Ejection

Finished block ejected downward onto conveyor — gravity-assisted release.

Подтверждённые инженерные преимущества

Каждое преимущество подкреплено измеримыми характеристиками — никаких маркетинговых утверждений без данных.

Twice Cross-Heating (Vertical)
Patented
против Vertical competitors: single-direction steam

Steam enters 2 large mold sides + exits 4 small sides on 1st cycle, REVERSES on 2nd. Critical for tall vertical blocks (6m) where core unfused defect is most severe.

Vertical Footprint
30-40% smaller
против Horizontal BM/V6000 equivalent line

Vertical orientation lets factory build UP instead of OUT. 30-40% less floor space for same output. Critical for factories with limited floor area or expensive industrial land.

Steam Pressure (Working)
0.6-0.8 MPa / max 2 bar
против Horizontal: 0.6 MPa typical

Higher steam pressure in vertical config overcomes gravity during bottom-up heating. Type 20G boiler-grade steel chamber rated for max 2 bar with relief valve.

Block Height
2,000-6,000 mm
против Horizontal max: 1,800 mm length

Vertical orientation produces ultra-tall blocks 6m high — directly sliced into 100×600×6000mm insulation panels for wall/roof construction. Horizontal max-out at 1.8m.

Triple Safety System
TUV / Bureau Veritas certified
против Industry typical: 1-2 safety layers

Computer supervision + real-time pressure feedback + hardware safety relief valve. Pressure-vessel certified for EU export. Critical for vertical config where higher steam pressure raises safety stakes.

Max Block Height
Up to 3,000 mm
против horizontal 1,200 mm

2.5× taller — enables wall-panel and ICF block production.

Floor Space
40-60% smaller footprint
против horizontal equivalent

Vertical configuration efficient for tall building production.

Bead Fill Uniformity
Gravity-assisted
против horizontal needs air-assist

Natural gravity fill eliminates void defects.

Реальные производственные применения

Где эта машина работает на реальных заводах.

Wall-panel insulation production — full-height building wall sections in one block
Wall-panel insulation production — full-height building wall sections in one block
ICF (Insulated Concrete Form) block production for residential construction
ICF (Insulated Concrete Form) block production for residential construction
Cut blocks into EPS insulation panels for building facade — close-up of finished EPS board surface texture
Cut blocks into EPS insulation panels for building facade — close-up of finished EPS board surface texture
Multi-story building insulation production for high-rise contractors — real EPS board installation on apartment facade with worker on scaffold
Multi-story building insulation production for high-rise contractors — real EPS board installation on apartment facade with worker on scaffold

Build a Complete EPS / EPP Line

This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.

Upstream — Bead Preparation

PE-1800 Pre-Expander

Required for the larger bead volume per cycle.

Premium Aging Silos

Larger-capacity silos matched to SPB-LZ throughput.

Downstream — Finishing & Packing

SPQ-B Cutting Line

Cuts tall blocks into wall panels or ICF segments.

Auxiliary Systems

Wall-Panel Specific Cutting Jigs

Custom cutting jigs for full-height wall panel production.

Краткий ROI

Ориентировочные цифры — для точного расчёта по вашим данным используйте калькулятор ROI.

Инвестиции в оборудование
~$1,400-1,600/ton FOB illustrative (quote-specific)
Срок окупаемости
12-16 months at 40-60 tall blocks/day
Производительность
40-80 vertical blocks/day single-shift
Запустить детальный калькулятор ROI →

Product FAQ

The questions buyers ask most often before placing an order.

Vertical vs horizontal block molder — which should we buy?
Buy SPB-LZ vertical if you make wall-panel insulation, ICF blocks, or 6-meter-long blocks for building facade. The 30-40% smaller footprint vs horizontal BM-1800 pays back in 6-12 months on industrial land alone. Buy SPB-S horizontal if you make fish boxes, cooler boxes, or smaller packaging products (1.2-1.8 m blocks) — horizontal CAPEX is 25-30% lower and maintenance is easier. Many of our customers run BOTH machines side-by-side.
How tall does our factory ceiling need to be to install SPB-LZ?
SPB-LZ vertical configuration requires 7-9 meters of clear ceiling height (machine itself + maintenance access on top). If your factory ceiling is only 4-5 m (typical industrial standard), the horizontal SPB-S series fits and produces equivalent throughput per square meter. We provide foundation layout drawings + crane access requirements at quote stage.
Does the Twice Cross-Heating patent apply to BOTH cycles automatically?
Yes. The Mitsubishi PLC program is preset with the cross-heating sequence — operator only sets density target and product type, machine handles direction reversal automatically. You can also create custom recipes via touch screen for non-standard densities. The foam pressure switch monitors fusion in real-time and aborts the cycle if heating is uneven (prevents producing defective tall blocks).
Maximum block dimensions?
Up to 6,000 × 1,260 × 3,000 mm (LxWxH). Larger blocks need custom quote.
Vertical vs horizontal — which to choose?
Vertical (SPB-LZ) for wall-panel/ICF production needing tall blocks. Horizontal (SPB-WZ) for standard insulation board production at lower height. Most factories run one of each.
Ships to 220V/60Hz?
Yes — 3-week lead time.

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