RC-200 EPS Crusher - EPS machinery manufacturer China
RC-200
CE ISO 9001

RC-200 EPS Crusher

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RC-200 EPS Crusher — eps recycling machines by ChinaEps, CE & ISO 9001 certified.

An EPS crusher is a recycling machine that shreds expanded polystyrene waste into small reusable particles for re-processing in foam production. The RC-200 processes up to 200 kg/h of EPS scrap with output particles of 5-15 mm, automatic overload protection, and noise levels below 75 dB at only 7.5 kW power. Ideal for in-line waste recycling in EPS production lines, packaging factories, and construction material workshops.

Key Specifications

Crushing Capacity
200 kg/h
Input Material
EPS scrap, blocks, offcuts
Output Size
5-15 mm particles
Installed Power
7.5 kW
CE and ISO 9001 Certified 5-Year Warranty 24h Technical Response

Technical Specifications

Parameter Value
Crushing Capacity 200 kg/h
Input Material EPS scrap, blocks, offcuts
Output Size 5-15 mm particles
Installed Power 7.5 kW
Hopper Size 800 × 600 mm
Machine Weight 800 kg
Dimensions (L×W×H) 1,500 × 1,000 × 1,800 mm
Noise Level ≤75 dB

* Specifications are subject to change without notice. Contact us for the latest technical data.

What This Machine Solves

Three production problems eliminated by this machine — with engineered, measurable solutions.

The Problem

Recycled EPS scrap mixed with virgin beads at wrong ratio causes density variance + production rejects

How This Machine Solves It

RC-200 proportional mixer auto-blends virgin + regrind beads at PLC-controlled ratio (5-30% regrind), holding final density variance under ±0.5 kg/m³.

The Problem

Manual scoop-mixing of beads is labor-intensive + inconsistent — small factory operators spend 1-2 hours/shift on this

How This Machine Solves It

Automated proportional mixer runs continuously without operator attention — frees up 1-2 labor hours per shift for higher-value tasks.

Working Principle

RC-200 receives virgin and regrind beads in separate hoppers, proportionally blends per PLC-controlled ratio, discharges blended material to PE pre-expander.

Step 1

1. Hopper Loading

Virgin and regrind beads loaded into separate hoppers.

Step 2

2. Ratio Setting

Operator sets blend ratio on HMI (5-30% regrind typical).

Step 3

3. Proportional Discharge

Two rotary valves discharge beads at PLC-controlled ratio.

Step 4

4. Continuous Mixing

Blended beads flow to PE pre-expander hopper for downstream expansion.

Engineered Performance Advantages

Every advantage backed by measurable specs — no marketing claims without data.

Blend Ratio Accuracy
±1%
vs manual mixing ±10-15%

PLC-controlled precision essential for density-consistent production.

Labor Savings
1-2 hr/shift
vs manual scoop-mixing

Frees operator for higher-value tasks.

Material Cost Savings
5-15%
vs all-virgin production

30% regrind blending cuts raw material cost.

Real Production Applications

See where this machine fits in real factories.

Closed-loop EPS recycling — blends regrind scrap back into virgin bead stream
Closed-loop EPS recycling — blends regrind scrap back into virgin bead stream
Production cost reduction via virgin-regrind blending — standard for medium-large EPS factories
Production cost reduction via virgin-regrind blending — standard for medium-large EPS factories
Required for ISO 14001 closed-loop material certification
Required for ISO 14001 closed-loop material certification
Integrates with PE pre-expander upstream for continuous bead supply
Integrates with PE pre-expander upstream for continuous bead supply

Product FAQ

The questions buyers ask most often before placing an order.

What's the max regrind ratio without affecting product quality?
30% regrind for construction insulation; 20% for premium packaging; 10% for QC-critical FR-grade. Higher than 30% regrind shows visible quality degradation.
Compatible with all EPS grades?
Standard EPS, fast-cycling, graphite all work. FR-grade regrind blending requires additional ATEX-rated handling — quote separately.
Ships to 220V/60Hz?
Yes — 2-week lead time adjustment.

Build a Complete EPS Line

This machine integrates into the full ChinaEps production flow — upstream, downstream, and auxiliary equipment from one supplier.

Why ChinaEps — Factory Strength

Full in-house manufacturing capability behind every machine we ship.

20+
Years in EPS Machinery
12,000 m²
Manufacturing Floor
60+
Export Countries
500+
EPS Factories Equipped

Certifications & Compliance

CE
Internationally Certified
ISO 9001
Internationally Certified

Service Commitment

Beyond shipping — we stand behind every machine we deliver.

5-Year Warranty

Core components warranted for 5 years; standard parts 12 months.

24h Remote Response

Technical engineers respond within 24 hours via WhatsApp / email / video call.

Global On-Site Service

Our technicians travel worldwide for installation, commissioning, and repair.

Operator Training

Hands-on training plus full technical documentation in your language.

ROI Snapshot

Quick reference numbers — for a precise quote with your factory data, use the ROI Calculator.

Equipment Investment
USD 8,000-12,000 (FOB Shanghai)
Payback Period
8-12 months from regrind material cost savings at 15% blend ratio
Throughput
500-1,500 kg/h blended bead output
Run Detailed ROI Calculator →

Ready to Build Your EPS/EPP Production Line?

Get a customized turnkey solution — competitive pricing, proven technology, and full after-sales support from our engineering team.