Convert waste EPS foam scraps into reusable material and reduce production costs. The system consists of Crusher + Dust Removal Unit + Mixing Machine — for reusing EPS scraps generated during molding production, helping manufacturers reduce material waste and lower raw material consumption.
End products this turnkey line is engineered to manufacture.
EPS Fish Box Production — reuse trimming waste from fish box manufacturing
EPS Fruit Box Production — reduce raw material consumption + production costs
EPS Packaging Products — improve material utilization while maintaining quality
EPS Insulation Board Production — recycle internal scrap efficiently for sustainable manufacturing
EPS Block Production
Any EPS molded product line with edge waste reuse demand
From raw material to finished product — six stages, fully integrated.
Runners, trimming waste, and defective EPS products collected from molding production are loaded into the crusher hopper.
EPS Crusher reduces waste foam into uniform recyclable particles.
Dust Removal Machine separates fine dust and impurities to ensure clean recycled material.
Mixing Machine blends recycled particles with virgin EPS beads evenly per the production recipe.
Mixed material (recycled + virgin) is delivered to your existing pre-expander.
Pre-expanded beads enter your shape molding machine and return to the production stream.
Line Composition
The full production line is composed of these core subsystems — each one engineered as a self-contained module.
Line Tier Options
Pick a tier that matches your daily output target — equipment scales accordingly.
Small workshop edge waste reuse
Continuous molding line scrap reuse
Multi shape-molder factory scrap reuse
Full Equipment List
Every machine in the turnkey package — main equipment, auxiliary systems, and optional upgrades.
| No. | Equipment | Qty | Function |
|---|---|---|---|
| 1 | EPS Crusher | 1 set | Crush waste EPS scraps into small particles |
| 2 | Dust Removal Machine | 1 set | Remove dust and impurities after crushing |
| 3 | Mixing Machine | 1 set | Uniformly mix recycled particles with virgin EPS beads |
| 4 | Control System (optional) | 1 set | Automatic operation and material conveying |
| 5 | Input Hopper | 1 set | Scrap material loading station |
| 6 | Pneumatic Conveying System | 1 set | Material transfer between stages |
| 7 | Recycled Material Storage | 1 set | Holds processed material for re-use |
| 8 | Connection to Pre-expander | 1 set | Recycled + virgin mix feeds upstream |
Workshop Requirements
Before equipment arrival, the buyer needs to prepare the following on-site infrastructure.
Engineering specifically tuned for this application — not a generic line.
Reduce virgin material consumption and maximize material utilization. The mixing system allows blending recycled particles with virgin EPS beads, lowering per-unit raw material cost.
Reuse production waste and minimize landfill disposal. Closed-loop scrap recycling reduces overall environmental impact of your molding operation.
The 3-machine set can be connected with existing EPS molding production lines as an add-on. No factory redesign needed — just install in workshop corner.
Simple mechanical structure, no steam or cooling water requirements, low maintenance. Designed for continuous operation alongside your molding line.
Continuous recycling of internal scrap improves productivity and material yield. Pneumatic transfer between stages keeps the recycling stream synchronized with molding output.
Utility Consumption Calc
Per-equipment + total demand for sizing your boiler, compressor, and cooling tower.
| Equipment | Per Unit | Qty | Total |
|---|---|---|---|
| EPS Crusher | 15-20 kW | 1 | 15-20 kW |
| Dust Removal Machine | 5-10 kW | 1 | 5-10 kW |
| Mixing Machine | 10-15 kW | 1 | 10-15 kW |
| Conveying + Aux | 3-5 kW | 1 | 3-5 kW |
| Total Installed Power | - | - | ~35-50 kW |
| Equipment | Per Unit | Qty | Total |
|---|---|---|---|
| Pneumatic conveying (between stages) | 0.5-1.0 m³/min | 3 | 1.5-3.0 m³/min |
| Control system pneumatics | 0.2-0.3 m³/min | 1 | 0.2-0.3 m³/min |
| Total Air Demand | - | - | 1.7-3.3 m³/min |
Container Plan
Pre-engineered container loading for your line size — daily output 800-30,000+ pieces.
3-machine set + control system, suitable for 1 molding-line scrap reuse
20GP Container #1
3-machine set + pneumatic conveying + recycled storage hopper
40HQ Container #1
Local-purchase recommendation: Steam boiler, air compressor, cooling tower, and water tank are not shipped from China — local purchase saves freight, matches local voltage / certifications, and reduces total project cost by 15-25%.
Share your capacity targets, product specs, and budget — our engineers design the optimal line for your factory.
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