EPS Insulation Board Production Line — Turnkey Solution
Complete production line for EPS thermal insulation boards, building panels, and ICF blocks — block molding to CNC cutting in one factory.
What This Line Produces
End products this turnkey line is engineered to manufacture.
EPS thermal insulation boards (20-300 mm thickness)
Building exterior wall insulation panels
Roof insulation slabs (lightweight)
ICF (Insulated Concrete Form) blocks
Sandwich panel core material
Floor underlayment / cold storage panels
Production Flow
From raw material to finished product — six stages, fully integrated.
Raw Material
Standard / flame-retardant / graphite EPS beads.
Pre-Expanding
PE-1600 / PE-1800; density 12-30 kg/m³ depending on board grade.
Aging
Large-volume silos, 12-24 hours; bead stabilization.
Block Molding
BM-1400 / BM-1800; produces 6-12 m³ blocks; cycle 8-15 min.
Cooling & Curing
Block cools 24-48 hours; dimensional stabilization.
CNC Cutting
CM-6000 / CM-8000 with hot-wire CNC; cuts to board sizes ±1 mm.
Stacking & Wrapping
Auto-stack, shrink-wrap, palletize for shipping.
Equipment List
Engineered configuration — every machine sized to match line throughput.
| Machine | Model | Qty | Capacity |
|---|---|---|---|
| EPS Pre-Expander | PE-1800 | 1-2 | 1,300-1,600 kg/h |
| Block Molding Machine | BM-1400 / BM-1800 | 1-3 | 80-150 blocks/day |
| CNC Cutting Machine | CM-6000 / CM-8000 | 1-2 | Hot-wire ±1 mm |
| Aging Silo | AG-50 / AG-80 | 6-12 | 50-80 m³ each |
| Stacking + Wrapping | ST-1800 + WR-1800 | 1+1 | Auto inline |
Why ChinaEps for This Solution
Engineering specifically tuned for this application — not a generic line.
Density-Uniformity Engineering
BM-1400 multi-zone steam injection delivers ±1.5% density uniformity across 6 m³ blocks — improves CNC cutting yield 6-9 percentage points vs industry typical.
ICF Block Mold Compatibility
Same BM-1400 frame supports ICF cavity molds; mold-change takes 6 hours, enables ICF + flat-panel production in one factory.
Graphite EPS Capability
Process tuned for graphite-grade beads (λ ≤ 0.032 W/m·K); compliant with EU EnEV / Russian SP 50.13330 high-performance insulation standards.
Flame-Retardant Production
FR-grade EPS handling certified; produces boards meeting EN 13501-1 Class E, SBS approval, and Russian ГОСТ 30403 fire safety standards.
Real Customer Case
A factory we equipped — operating today.
2 × BM-1400 + CM-6000 cutting line, 60 t/day insulation board
Top-3 Russian EPS board producer; replaced 4 older Chinese block molders with 2 BM-1400; energy cost down 32%, board yield up 8%, full ROI in 17 months.
Choose Your Investment Tier
Match the production scale to your business stage — from new-factory starter to lights-out flagship.
Starter (Single-Shift)
New EPS board factories, regional construction supply, standard EIFS contractors
PE-1400 + BM-1400 + SPQ-B + manual handling
Standard (Double-Shift)
Mid-size insulation manufacturers serving construction projects + wholesale distribution
PE-1800 + BM-1800 + SPQ-B + EBD-1200 drying + SPLB-1200 wrapping
Flagship (Premium FR/Graphite)
Premium FR-EPS contractors for high-rise / hospital / school construction in EU, Gulf, North America
PE-1800 + BM-1800 + SPQ-FR + ATEX dust extraction + SCADA + automated wrapping line
Optional Add-ons & Upgrades
Customize the line to match your specific business model — add components when you need them.
SPQ-FR Premium FR/Graphite Cutter
Replace SPQ-B with SPQ-FR for premium FR/graphite EPS production — ATEX zone-22 compliant.
CNC Profile Cutter Add-on (CNC-EPS / SPQ-TR)
Add decorative profile production alongside flat-board production using the same EPS blocks.
EBD-1200 In-Line Drying
Eliminates 24-48 hour drying buffer between cutting and packaging.
ICF Block Mold (BM-1400 Cavity Insert)
Quick-change cavity insert converts BM-1400 from standard blocks to ICF (Insulated Concrete Form) blocks. 6-hour changeover.
Graphite-EPS Raw Material Upgrade
Switch from standard white EPS to graphite (grey) EPS beads (mat-graphite).
ROI Snapshot
Reference numbers based on typical Standard tier deployment — actual ROI varies with local market, energy cost, and product mix.
Service & Support Commitment
Beyond shipping — our commitment to the success of your production line from day one through year ten.
Pre-Sale Engineering
Free factory layout + ROI calculation for your output target, product mix, and local building-code requirements.
Installation & Commissioning
Our engineers travel to site for 10-14 days commissioning including operator training on density and recipe management.
5-Year Warranty Core Equipment
PE pre-expander barrel, BM-1400 mold platen, SPQ-B cutting frame — 5-year manufacturer warranty.
24/7 Remote Support
WhatsApp + email + video-call; 24-hour response guarantee for production-down issues.
Fire-Code Compliance Documentation
EN 13501-1 Class B1 test reports for FR production; SP 50.13330 documentation for Russian markets; SBS approval for Saudi markets.
Spare Parts Network
Spare parts shipped within 5-7 business days globally; emergency-grade parts air-freight available.
Frequently Asked Questions
What's the typical investment for a complete EPS board line?
Can your line produce ICF blocks for construction?
What about flame-retardant EPS production?
How thin / thick can the boards be cut?
What raw material consumption per ton of finished board?
Tell Us Your Production Goals
Share your capacity targets, product specs, and budget — our engineers design the optimal line for your factory.
Related Production Lines
Diversify revenue with adjacent production capability — many customers operate multiple ChinaEps lines side-by-side.
EPS Decorative Trim Production Line
Same EPS blocks feed both flat-board cutting and decorative profile cutting — common diversification path for EIFS contractors
EPS Recycling Line
Insulation board production generates 5-10% scrap; recycling line recovers it for material cost savings
EPS Raw Material Production Line
Vertical integration upstream — produce your own EPS beads to eliminate raw material supply chain dependency